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Hydro Power/Energy Setup and Maintenance

This page is part of the Highest Good energy ➢ component of One Community and an open source guide to hydro power applications for the Duplicable City Center ^®, 7 different communal living mini-village designs, and similar projects. It is purposed to help people understand the how’s and why’s of various mini and micro hydro-energy design options, setup, maintenance, and costs for replication.

We discuss the results of our research with the following sections:

What is Hydro Power/Energy
Why Open Source Hydro Power/Energy
Ways to Contribute and Consultants
Hydro Power/Energy Research
Turbines
- Turbine References
Hydropower Case Studies
Trompes
Ram Pumps
Trompe & Ram Pump Combination
Open Source Content Coming Later
Resources
Summary
FAQ

RELATED PAGES (Click icons for the complete pages)

WHAT IS HYDRO POWER/ENERGY

Hydropower, also known as hydroelectric power, is a renewable source of energy that takes advantage of three natural phenomena – gravitational force, the water cycle, and electromagnetic energy. Hydropower extracts energy from moving water to create a more useful form of energy – electricity. It is considered renewable because it is non-consumptive (water in and water out) and relies on the water cycle. This boundless and constantly recharging phenomenon is powered by the sun and, practically-speaking, an inexhaustible energy source. The simplest and most recognized form of hydropower is the waterwheel. Modern inventions though have resulted in technologies with greater efficiencies and power storage capabilities, such as turbines and batteries. Hydropower is currently the largest emission-free, renewable source of electricity worldwide. The main drawback of hydropower is site specificity – requiring a reliable and sufficient amount of water flowing from a sufficient height.

WHY OPEN SOURCE HYDRO POWER/ENERGY

Sustainable and open-source-replicable energy infrastructure is part of One Community’s goals for helping create self-replicating and sustainable teacher/demonstration hubs collaborating for positive global change. What we see as missing, for those with a cleaner and more sustainable vision of electric power, is helpful guidance and do-it-yourself tutorials. Millions of people around the globe still lack reliable electricity and governments are still years away from connecting all these places with their respective large-scale grids. We’re open sourcing hydro energy design and setup to show how people can create electricity for themselves.

With the advent of the different types of renewable energy sources like mini and micro-hydro, wind, solar, biogas, etc. and their constantly decreasing prices, the ability for people to create their own renewable power source is better than ever before. Add appropriate technical know-how of renewable energy systems, and installation can be fairly easy.

This has the potential to help:

People desiring a more sustainable way of living
People in places power isn’t currently available
People desiring more power self-sufficiency and security

Additionally, in places where there is flowing water, hydropower can be the best renewable energy option available. With this open source hydro energy system tutorial, we hope to provide a replicable and easy-to-follow path to assessing, designing, installing, operating, and maintaining your own hydro energy system. The easier, more affordable, and more attractive hydro energy can be demonstrated, the more people will adopt it.

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RESEARCHERS FOR THIS COMPONENT:

The One Community Core Team
Yomi Sanyaolu: Mechanical Engineering Graduate and Technical Writer

HYDRO POWER/ENERGY RESEARCH

Now let’s talk about hydro power/energy and its applications. Much of the content of this page came from two really good resources we found and would recommend. Micro-Hydropower System – A Buyer’s Guide and Micro-Hydro Power A Beginners Guide to Design and Installation. A simplification and reorganizing of that information was helpful though. So, if you’d like just the most relevant information and results from our additional research, we cover all that here with the following sections:

Understanding Energy and How It Relates to Hydro Power
Understanding Head
Understanding Hydro Power Energy Loss and Head Loss
Harnessing The Energy In Water
Mini and Micro-scale Hydropower Options

UNDERSTANDING ENERGY IN RELATION TO HYDRO POWER

It is helpful to have a rudimentary understanding of energy when discussing the generation of electricity. Energy is the ability to do work. Energy can be transformed or transferred from one system to another. Each kind of energy (kinetic, potential, electrical, etc.) has engineering units associated with it that allows us to mathematically quantify each kind and to predict how much of one kind will be present when transformed from another. Mathematically, energy is the product of some form of effort (force, volts, torque, etc.) and some form of flow (distance, amperage, rotation, etc.).

Power is different. Power is the amount of energy available to be transformed in a given amount of time. For example, propelling a vehicle forward one mile requires a certain amount of energy, regardless of how quickly (ignoring the effects of drag). The amount of time it takes for the vehicle to move one mile is determined by how quickly the energy source can be transformed, or more specifically, how much power is available. Power is quantified by dividing energy by some unit of time.

In the case of hydropower, instead of the water freely flowing downhill towards the sea, flow is directed past a turbine. The flowing water pushes against blades on a turbine, which spins the turbine and rotates a shaft containing magnets inside coils of wires that produces a flow of electrons, generating electrical energy. Essentially, hydropower is the process by which the potential energy in water on high ground is converted to kinetic energy of water flowing downhill, followed by converting it to mechanical energy, then rotational, and lastly electrical energy.

The maximum amount of energy produced through the conversion of the potential energy in water to electrical energy or ‘water to wire’ is directly related to flow rate, head (or pressure), and energy losses due to inefficiencies. Flow rate is the volume of water flowing past a given point over a set time period. It can also be defined as the amount of water flowing through the turbine over a given time interval. Most common units include gallons per minute (gpm), cubic feet per second (cfs), cubic meters per second (m3/s), and liters per second (L/s). Flow is represented with the symbol Q. Details on measuring flow rate are provided in the ATTRA publication Micro-Hydro Power A Beginners Guide to Design and Installation (pages 2 – 5). Ideally, the minimum flow over the year should be used as the design flow for power calculations. This ensures year-round power.

UNDERSTANDING HEAD AND HOW IT RELATES TO HYDROPOWER

Head is the pressure at the turbine inlet due to gravitational forces acting on the water’s mass and increases with elevation (elevation head) and depth of water (pressure head). Head is represented with the symbol H. In practical terms, head is the vertical distance from the water surface (in the case of a dam) or the point where the water enters the intake (in the case of no dam, like mini or micro-scale applications) to the midpoint of the turbine. Head can also be defined as the vertical distance the water has fallen as it hits the turbine. Details on measuring gross head are provided in the ATTRA publication Micro-Hydro Power A Beginners Guide to Design and Installation (pages 6 – 7).

As described here, and shown in the image below, gross head is the total vertical distance between the intake and turbine:

The generating potential of a given property can be estimated using the following calculations:

English units:
Flow (gallons per minute) Ô Head (Feet) / 5 = Watts of Output

SI units:
Flow (m³/s) Ô Head (Meters) Ô 10,000 = Watts of Output
Flow (Liters per second) Ô Head (Meters) Ô 10 = Watts of Output
(note: This formula is for continuous output.
To determine kilowatt-hours per day,
multiply answer by 24 hours x 1kW/1000W or 0.024)

Roughly speaking, 2 gallons of water per minute (average flow of a kitchen faucet) falling 20 feet (average height of a 2-story building) can generate 8 watts of electricity (note: this is theoretical potential and does not account for system inefficiencies covered in the next paragraph). 8 Watts is enough to power an LED light, a home internet router, or 8 night lights. The following table provides theoretical power output in Watts for different head and flow rate combinations (as a reference, the average height of a 2-story building is 20 feet and the average flow of a kitchen faucet is 2 GPM) :

Theorical hydro power output in watts table onecommunity flow rate head meters feet energy output calculation of hydro energy delta height

Theoretical Hydro Power Output in Watts – Click to open the source spreadsheet

UNDERSTANDING HYDRO POWER ENERGY LOSS AND HEAD LOSS

Not all energy is 100% transformed into the desired form of energy. Some energy is dissipated, lost, or ‘wasted’ before it is converted to the desired form(s) of energy. All losses are due to some form of friction, which is the dissipation of energy to heat when two things rub against each other. The inefficiencies of a system accounts for these losses. In the case of hydropower, some of the potential energy in the water is dissipated along its path to electrical energy. Individual inefficiencies can be determined for losses through the pipeline (head loss), and losses through each component of the system, such as turbine, generator, battery, and power line.

Head loss is the energy dissipation from wall effects as the water flows through a pipe and around bends, as well as the viscosity of the water. Multiple tools are available online for the calculation of head loss, such as this one. “Net head” is the head available after accounting for losses. Net head is often assumed to be 20 percent of gross head. Inefficiencies of most other components are typically provided by the manufacturer. Often, these energy losses are lumped together and accounted for using the “water-to-wire” efficiency factor. Typically, overall ‘water to wire’ efficiencies range from 50 to 70 percent. As a rule of thumb, 50 percent for systems generating less than 10kW and 60 to 70 percent for systems generating over 10 kW.

The following calculators provided by micro-scale hydropower system suppliers provide a more detailed determination of the power generation potential of a given property:

You can also download a free renewable energy project analysis software program to evaluate if a micro-hydropower system is economically sensible for a particular site.

Power is often expressed as of watts (W), kilowatts (kW), or megawatts (MW), and mechanical power is measured in horsepower (HP). When expressed as kW, this is the instantaneous work that the water does in the process of generating electrical work. To determine the work or electricity generated annually, one would multiply the work by 24 hr/day and 365 days/year. For example, if a turbine generates 150 watts continuously for an hour, it will have generated 150 watt-hours, or 0.15 kilowatt-hours (kWh).

HARNESSING THE ENERGY IN WATER

There are three ways to harness the energy in water on high ground:

Impoundment – uses a dam to store river water in a reservoir
Diversion or Run-of-River – uses a canal or pipe to channel a portion of a river’s flow through a powerhouse before it rejoins the main river
Pumped Storage – uses 2 reservoirs, with the upper being used to store energy (like a huge mechanical battery, often called a ‘water battery’ or ‘gravity battery’)

The system can either be connected to the main grid or isolated to supply decentralized local needs. Hydropower systems are typically classified according to their power generation capacities and categorized into small and large, with small commonly being further broken down to mini and micro:

Small: Less than 10-30 MW
–Micro: 1 kW to 100 kW
–Mini: 100 kW to 1 MW
Large: Above 10-30 MW

The upper bounds for a small system are not internationally agreed upon and range from 10 to 30 MW. Although definitions vary, the US Department of Energy defines small hydropower systems as generating 10 MW or less of power and the US National Hydropower Association specifies a minimum limit of 5 MW.

Large-scale applications are typically impoundments (or dams) or pumped storage. Small hydropower is typically built using existing infrastructure, including existing dams, canals, and pipelines or diversions.

MINI AND MICRO-SCALE HYDROPOWER OPTIONS

Mini- and micro-hydropower applications are comprised of these primary components:

Water Source: typically a river or stream.
Trash rack: prevents debris from entering the power generation system.
Pipeline (also called a penstock): transports water to the turbine.
Powerhouse: turbine and electronics enclosure.
Turbine: the main component, which is used to convert the energy in falling/moving water into mechanical energy.
Generator: converts mechanical energy into electrical energy.
Transmission line: carries electricity to its end use.
Tailrace: the exit point of the spent water, typically back to the source from where it came.

For communities with similar supplemental power needs as One Community, mini or micro-scale hydropower is applicable. Although a run-of-river system is ideal at these scales, the potential for hydropower is apparent even with small flows generated by rainwater traveling down a gutter, as demonstrated in a 4-part series by Quint BUILDS. Here’s the first video:

Using simple technology, Quint was able to put together a system that was about 40% efficient, ultimately generating 1 W of power, which easily charged a flashlight and lit up a string of Christmas lights. So, although there are ideal situations to have hydropower, its application should not be dismissed just because all criteria are not met. Quint used a flow rate of 1.9 GPM (which he calculated based on an average rainfall of 0.2 in/hr on a 900 ft² roof), a head of 5.9 feet, and a pelton turbine that he made on a 3D printer. With this configuration, the theoretical power generation potential was 2.1 W and he was able to generate about 1 W of power.

Micro-scale hydropower is best suited and most commonly implemented on properties with streams that flow even during the summer but don’t flood in the spring, and with slopes that are relatively steep for sufficient head. A greater amount of energy is generated when large volumes of water flow over a steep gradient. The minimum head and flow rate requirements are difficult to specify because a combination of high values of one with low values of the other can result in useful power generation. For this reason, there is not a general consensus regarding minimum head and flow rates.

According to the Natural Resources Canada Government Department, there is no economic advantage to pursuing projects that have less than 3 feet (0.9 meters) of head or flow rates less than 10 gpm (0.0006 m³/s). ATTRA also specifies a minimum of 3 feet of head is required to implement hydropower, whereas a minimum of 10 feet is necessary for an economically viable project. The Department of Energy claims greater than 2 feet is necessary. Using this information, we’d say that at least 3 feet of head should be available with 10 gpm flow, which will result in a theoretical power generation of about 6 Watts.

TURBINES

The core part of a hydropower system is the turbine. The choice of the turbine is dependent on the available head and flow, as summarized in the following table:

Head-dependent Efficiencies of Different Turbine Types ” Click to open the source spreadsheet

Turbines typically fall under 1 of 2 categories: impulse or reaction.

Impulse turbines convert the potential energy of the water to kinetic energy using a nozzle that creates a jet of water. The fast moving jet hits the turbine’s curved blades, causing the turbine to rotate. Impulse turbines have a simple design and are widely used for micro-scale hydropower applications.

Reaction turbines are completely submerged in a large volume of water and the turbine rotates as the water flows past its blades, like air flowing past a wind turbine. Reaction turbines are typically used for large-scale hydropower applications, with the exception of Kaplan turbines, which have an adaptable propeller system, making them applicable in high-flow, low-head micro-scale applications.

Pump-as-Turbine (PAT) is another reaction turbine option. In this case a centrifugal pump, running in reverse, serves as the turbine. This is an inexpensive alternative, costing 50% or less than turbine options discussed above. The main drawback is that they are usually limited to a narrow flow range as compared to the above alternatives.

Whatever your hydro energy project, manufacturers can assist with turbine selection. The following sites were found of promising manufactures and providers:

Although there are many exceptions when it comes to selecting a turbine, the following plot summarizes the criteria for turbine selection:

Onecommunity Hydro power Hydro Energy table - Turbine selection chart based on head and flow rate

There are a variety of other components to consider in addition to turbines. In essence, a micro-scale hydropower system works just like a wind turbine, except it extracts energy from a denser fluid (water) than a wind turbine (air). The research we have completed in relation to establishing a wind microgrid can be used to select the additional equipment for hydropower implementations too.

TURBINE REFERENCES

The following references were helpful creating the section above.

Here’s a free and open source turbine that can be built for half the cost of a 120 watt solar panel, and will produce about ten times the power (5kWh with 3m drop and 35 l/s flow) per day. It can be plugged into any appropriate waterway without the need for earthworks, and uses only basic off the shelf and recycled materials and simple hand tools. Details on materials, tools, and step-by-step build instructions are available here on the OpenSourceLowTech.org webpage about this.

HYDROPOWER CASE STUDIES

Because run-of-river applications are common, several examples of run-of-river applications can be found online and throughout the Micro-Hydropower System: A Buyer’s Guide (Pages 7, 8, 10) and here. We also explored some less common applications, to understand sites that do not have ready access to flowing surface water, such as a river or stream. In this section we share and discuss the following possible scenarios:

Earthen Dam Scenario
Natural Spring Scenario
Potable Water Flow Scenario
Greywater Flow Scenario
Hydro Power Cost Analysis
Regulatory Considerations
Hydropower Case Studies Resources

To determine the energy output from your scenario, you may find our calculator useful. Here it is:

One community Hydro energy Hydropower Potential Calculator constants for typical operation ranges, flow rate, rhead, efficiency, watts kilowatts power output, unit conversion

Hydropower Potential Calculator – Click to open the source spreadsheet

We used the following equation and assumptions for the scenarios described below:

P = Q x H x g x ? x ?

where :

P = power,
Q = flow rate moving through the turbine, m³/s
H = gross head or vertical distance water has fallen when it hits the turbine or head, m
g = acceleration from gravity = 9.8 m/s²
? = density of water, typically 1000 kg/m³ for the applicable temperature range these systems operate in
? = “water to wire” efficiency factor, unitless, typically 0.5 for small-scale operations

Here is a summary of some scenarios that we explored for sites without a stream on the property, such as the potential property for One Community.

EARTHEN DAM SCENARIO

This scenario looks at using the water in earthen dams that are supplied water naturally using swales, rainwater, and groundwater flows (see our open source dam design page). This scenario explores using a turkey nest dam that holds 0.6 million gallons of water (enough for fire suppression) and is assumed to be naturally replenished at a rate that is equal to a single turnover annually. The gross head is 53 m (175 ft) and the flow rate is 0.0001 m³/s (1.1 gpm), which is 0.6 million gallons per year. To achieve a 175-foot (53 meters) drop requires a pipeline that is 2,723 feet long (830 meters). This system has the potential to generate approximately 20 W using a ‘water to wire’ efficiency of 0.5. This scenario was assessed to determine the opportunity with extracting energy from an earthen dam and it was deemed infeasible for this particular scenario. However, if the flow rate was any higher, this could easily be a viable solution for us.

NATURAL SPRING SCENARIO

This scenario explores using the flow from natural springs on the potential property. Using an estimate provided in a Water Rights document, 8 GPM, and gross head of the highest spring, 140 feet, as well as a ‘water to wire’ efficiency of 0.5, the highest spring has the potential to generate 105 Watts using a 2200-foot pipeline. Given its distance from the Duplicable City Center (2200 feet), this option is also not viable. However, before forgoing this scenario, the flow rate should be verified for the two springs that are higher than the planned City Center.

POTABLE WATER FLOW SCENARIO

This scenario explores using the potable water flow to the City Center and the Earthbag Village (Pod 1), which will be supplied by the springs on the property. If the entire supply is from the spring at the highest elevation and 30 psi is maintained at the point of use, the remainder of the head can be applied to produce power. 30 psi is equivalent to about 20 feet of elevation head, which leaves about 20 feet of elevation head for power generation. With a water demand of 2200 GPM, 20 feet of gross head, and ‘water to wire’ efficiency of 0.5, this configuration has the potential to provide 15 kW of power. This configuration is worth pursuing further.

GREYWATER FLOW SCENARIO

This scenario explores using the greywater flow from the builds where they are generated to treatment ponds. The flow rate is 20 GPM and the elevation head is approximately 10 feet. Using a ‘water to wire’ efficiency of 0.5, this scenario has the potential to produce about 20 Watts. This is an option worth looking into further.

HYDRO POWER COST ANALYSIS

Costs associated with hydropower include capital (or initial up-front investment) and operation and maintenance (O&M) costs. Capital costs are mainly due to intake structure, pipelines, turbine, generator, controller, transmission line, and powerhouse, as well as other miscellaneous costs, such as permits, legal work, and installation costs, if outsourced. The capital cost of a do-it-yourself system is generally $1,500 to $4,000/kW. Here is a cost breakdown.

Micro-Hydro Systems Costs - AC Direct system installed by a contractor price breack down one community hydro energy hydro power flow rate components installation costs depending on head. Intake, penstock, generator, controller, transmission line, powerhouse, miscellaneous, installation cost, cost of equipment

Micro-Hydro Systems Costs – click to open the source

Those systems generating less than 5 kW and systems with low-head (<32 ft) and high-flow generally cost more up-front. O&M costs typically include clearing intake screens, unclogging nozzles, replacing deteriorated hoses and fittings, and replacement of damaged equipment. A decent estimate of annual O&M cost is 5% of the capital costs, so $75 to $200/kW per year. And the life of the system is typically assumed to be 20 or more years. This information was extracted from Micro-Hydro Power A Beginners Guide to Design and Installation. This document also provides a Cost Estimate Worksheet on Page 25:

Initial Costs No. of Units Cost per Unit Total Cost ($) Civil works Intake Headrace canal Forebay Penstock pipe Powerhouse and tailrace Total civil works cost Electro-mechanical equipment Turbine and generator set Controller Electrical switchgear Transmission line cables and gears Transmission line poles Battery bank and inverter* Total electro-mechanical equipment Planning and development costs Pre-feasibility study Feasibility study Permit and approvals Engineering Transportation Construction and installation Contingency Total planning and development costs Total initial costs Annual costs Operation and maintenance Spare parts Water rental fee Land lease Miscellaneous Total annual costs System Capacity (watts) $/watt * Applies only to battery-based systems. Source: Modifi ed from Natural Resources Canada

Hydropower Cost Estimate Worksheet – click to open the source pdf file, then go to page 25

A list of potential consultants and equipment suppliers is provided above. Most of these suppliers are willing to help with the design process (equipment selection) at no cost. Rocky Hydro is particularly interesting. This company will complete a preliminary assessment given your site’s criteria for a flat fee of $50.

There are federal incentives in place for renewable energy systems, however, most hydropower systems are not eligible. It is beneficial to double check any incentives offered by the federal and state government, as well as local utilities. These incentives can come in the form of property tax and/or sales tax exemptions. For example, the USDA offers 25% grants up to $500,000 and options for guaranteed loans for up to 75% of the total project costs through its Rural Development Energy for America Program (REAP) to agricultural producers or small businesses that are not currently connected to the grid. More information can be gathered by contacting your energy coordinator. You can find your energy coordinator at NCAT’s Directory of Energy Alternatives or by calling your local Rural Development office. Also, the following database is available and searchable by state for a list of potential incentives: Database of State Incentives for Renewables and Efficiency (DSIRE).

REGULATORY CONSIDERATIONS

It is important to contact your state and county engineer to verify your right to use the water, even when it is for something non-consumptive like hydropower. All hydropower facilities that are tied to the grid must be approved by the Federal Energy Regulatory Commission (FERC). Approval and permits may also be required by other state and federal agencies, such as Fish and Wildlife, Historic Preservation, and U.S. Corps of Engineers. The FERC’s Small/Low-Impact Hydropower Program reduces regulatory burden by allowing facilities that generate under 5MW and use existing dams or conduits to apply for exemptions. This step towards regulatory compliance is a process that takes anywhere from 3 to 24 or more months. To aid in the permitting process, it is beneficial to mention that your intended use is beneficial and non-consumptive. Permitting is often the most cumbersome and time-consuming component of developing a hydropower project, regardless of size. Taking the time to review and maintain regular communication with FERC will result in a smoother process.

If we end up implementing hydropower on the One Community property, we’ll add here our specific experience and recommendations related to regulation.

HYDROPOWER CASE STUDIES RESOURCES

The following are resources we found relevant and helpful. This includes all the resources included in the reference sections above as well as additional ones.

TROMPES

Trompes are one of the earliest air compressor devices, they were originated back in the iron ages and used mainly for providing air for forges². Simply put, a trompe is a system that uses the energy from water falling down a tube/shaft to pressurize air coming into that same shaft from the atmosphere. Here’s a picture showing the general design:

trompe hydropower diagram with parts, one community hidroenergy ,air water intake, downcomer shaft, separation galley, total head, minimum level, operating head, blast pipe, relief blow-off, riser shaft.

Here’s an excellent video that talks about their history and shows how they work:

While trompes have long been abandoned for more modern technologies, they could still be used today. We explore their design and use it with the following sections.

This section includes:

How a Trompe Works
Uses for a Trompe
Trompe Pros and Cons
Trompe Design Details
DIY Trompe Tutorial
Trompe Cost Structure Example
Trompe References

HOW A TROMPE WORKS

Water flows down a vertical pipe, carrying air from the atmosphere
The air bubbles formed within the water are compressed as they travel along the vertical pipe due to the weight of the water above it – the technical term for this is hydraulic head
The water-air mixture then flows into a horizontal pipe and, because the air bubbles are less dense than water, they rise to the water’s surface
Compressed air that has escaped the water is stored in a tank for use
Water without the air is discharged upwards, out of a vertical exit pipe

USES FOR A TROMPE

Aside from the original use for providing a constant supply of air to forges, there are many other uses for the pressurized air produced by trompes which include³:

Operating farming equipment: Good examples of this are water pumps, crop sprayers, tractors, product conveyors, and agricultural machines⁴.
Pneumatics/Air Tools: Compressed air provides the energy necessary for these tools to operate. The most applicable examples for a project like ours would be nail guns, pneumatic drills, and hammers.
Crop irrigation: Aquaponics structures could use the compressed air for aeration. During freezing weather conditions, pressurized air is also used to blow-out all water and debris out of all the irrigation system components⁵.
Wastewater aeration: The process of adding air into wastewater to initiate the biodegradation of pollutants in the water. Aeration is important because the air provides the microbes the oxygen they need to survive so they can treat the water by degrading pollutants⁶.
Greenhouses: Excessive temperatures inside a greenhouse will negatively impact plant growth⁷, the cool, clean, and compressed air produced from trompes can be used to provide airflow and cooling for the greenhouse.
Lifting water: Compressed air can be used to lift water out of a sump or well⁸. The compressed air is fed through a nozzle into the water to form a froth (mixture of air and water); mixing air with water causes the froth to have a smaller density than pure water. Differences in density between the froth mixture and pure water is manipulated to allow the froth to float⁸ and thus water is being lifted.
Mining: It is extremely dangerous for methane gas to build up in a mine for two reasons: static-electric spark ignition and inhalation by mine workers. Properly installed compressed air systems can be used to extract methane gas from mining environments via the use of vacuum pumps and blowers⁹. Other mining uses for compressed air include: blasting, material handling, ventilation, and cleaning.
Any other reasonable application of pressurized air: Here’s a resource

PROS AND CONS

The pros and cons of trompes as a system, are summarized in the table below:

DESIGN DETAILS

These are the design specification for the trompe system pictured below. For the minimum design criteria/dimensions needed to build a working trompe, see the DIY tutorial in the next section.

trompe design diagram, one community hydro power energy, air head, down pipe, inlet, compressed air line, air chambers , discharge, separation chamber, , air injection tubes, rigid cpvc

Trompe Design Diagram – Click to open the source presentation

Intake: This consists of a 6″ diameter inlet and 4″ vertical down pipe that the water and air enter through. The entrance of the pipe is made larger than its main body because it increases the suction of air into the pipe via the venturi effect¹². The venturi effect ¹³, simply stated, is the decrease in pressure of a fluid when the cross-section of the pipe it flows through reduces. This “constriction pipe elbow” produces decreased fluid pressure and causes the extra suction in the pipe, this is needed to draw air into the system.
Air Intake: 4” diameter air head that allows air to be drawn into the system through 0.5” diameter air injection tubes.
Horizontal Pipe: The pipe that is connected to the intake, outflow and separation chambers.
Separation: 6” diameter horizontal pipe that acts as a separation chamber for the air to escape out of the water into the 2 air chambers 6” in diameter where the compressed air is stored.
Compressed Air Line: Passage in which the stored air can flow through to be used¹⁴.
Outlet: 4” diameter outlet pipe that discharges the pure water at a level lower than the initial intake of water. Ideally, there should be a minimum of 4 feet of the head between intake and outflow¹¹.

DIY TUTORIAL

An example of a small-scale trompe construction tutorial on LostTechnlogy.org was the main source of the information that follows¹⁵. The image here shows this home-made trompe. The assembly steps below are what we’d consider as the bare minimum to construct a DIY trompe. Reduction of any of the dimensions and/or removal of any parts could result in failure of the system. Visit the source article if you’d like more detailed instructions.

SUMMARY OF TROMPE MATERIALS:

1 x 1/2” diameter 50” long intake pipe
2 x 1” pipe (32” & 40” lengths for horizontal and outlet pipes)
10 x 0.28” drinking straws, sealant, duct tape (precautionary), standard drill, 5-gallon (11” diameter) cooler
3 x 1” pipe elbows and 1 x converging from 2” to 1” pipe elbow. See image below:

DIY trompe model hydro power hydro energy system - Before and after

DIY Trompe Model – Click to open source page

Steps:

Drill 5 to 9 x 0.28” diameter holes into the pipe elbow
Join the constriction pipe elbow (This pipe elbow has a larger diameter at its top compared to the end part where it connects to the main intake pipe. This change in diameter is the ‘constriction’ that causes the air suction aka venturi effect) to the top of the intake pipe
Insert the intake pipes (or straws) halfway down the holes in the pipe elbow
Drill a 1” hole through the cooler, near the bottom
Drill evenly spaced 0.28” ‘through’ into the horizontal pipe along its length
Insert the horizontal tube into the cooler and insert an intake pipe/straw into one of the end holes in the horizontal pipes (this acts as a splash plate)
Apply sealant at both ends the horizontal pipe comes out of the cooler to prevent water leakage
Attach the intake and outflow pipes to the horizontal pipe using the pipe elbows

See the above image for what this finished trompe system should look like.

TROMPE COST STRUCTURE EXAMPLE

Here is a table that includes an example of the needed materials and tools to build the trompe above.

Trompe Cost Analysis Table – Click to open the source spreadsheet

TROMPE REFERENCES

The following are the superscript references numbered in the section above.

RAM PUMPS

A ram pump is a device that uses the momentum of large amounts of falling water to pump a smaller amount of water upwards¹. The system operates automatically, with only two moving parts: a delivery valve and a waste valve². We discuss ram pumps here with the following sections:

How a Ram Pump Works
DIY Ram Pump
Ram Pump References

HOW A RAM PUMP WORKS

The best explanations we’ve found for how a ram pump works are the following two videos.

Here’s a summary of what is shown in the two videos above:

Water from an elevated height flows through an inlet pipe and expelled out through the open waste valve into the environment
The speed built up by the water flow eventually causes a pressure drop around the waste valve, closing the valve
Pressure builds up in the inlet pipe causing the delivery valve to open
The pressurized water now flows up through the delivery pipe and some is stored inside an accumulator (air chamber that stores some of the pressurized water)
Once water flows back from the waste valve, it re-opens and the delivery valve closes, thus restarting the entire process
Compressed air at the top of the accumulator can push water through the delivery pipe whilst the delivery valve is closed

As earlier mentioned, ram pumps are used to transport water to heights above its source by using the potential energy of falling water; the minimum height drop of water needed for the pump to work is around 20 inches². For every 1 foot of head (water drop), you can lift the water up to 7 feet; this is a conservative approximation³. There is virtually infinite potential for how long the delivery pipe can transport water e.g. 5km.

A big issue with these systems though is that only 10% of the water flowing through the ram is pumped by the delivery pipe, with the rest being dispersed out of the system. If the ram pump is situated at a pond or river, then the dispersed water can potentially return to its original source. Other use options for the waste water could possibly make this more sustainable too.

Examples of applications ram pumps can be used for are: feeding water into a household, agricultural irrigation, and sewage treatment. See below an insightful diagram from here and explaining the entire process.

One Community Water Pump Hydraulic Pump hydro power/energy gravity pump no electricity DIY tutorial, Water entering the steel drive pipe flows through it by gravitation until it reaches the RAM, passes through the RAM and out through the pulse valve into the waste drain. As the water flows, its velocity increases until the pulse valve is no longer able to pass the volume of water flowing: at this point the pulse value is suddenly closed. The outlet thus being closed, the flow of water suddenly stops. This produces a concussion of more or less severity in the body of RAM according to the height and distance from which the water is flowing. The result of this concussion is that a portion of the water in the body of the RAM is forced upwards through the delivery valve into the air cylinder. At the same time the recoil allows the pulse valve to return to its original position. The outlet being thus reopened, the water which was brought to rest by the closing of the pulse valve recommences to flow through the RAM until it acquires the necessary velocity to raise the pulse valve a second time, closing the outlet, producing a concussion and forcing more water into the air chamber through the delivery valve. The water, which is forced into the air chamber, finds its way through a pipe, known as the 'rising main', to the place where it is required for use with a continuous flow being maintained so long as the RAM remains working. This series of events, which takes time to describe clearly, occurs from 40 to 90 times per minute, according to the size of the hydraulic RAM, the fall of the water driving the RAM, etc. The RAM will continue working automatically, the pulse valve rubber and delivery valve rubber being the only moving parts. The fall of water necessary to work a RAM may be as low as 500mm (20 inches) and with such a fall, water may be raised to 18m (60 feet). With higher falls, such as from 2m (6.7 feet) to 7m (23.3 feet) and over, water can be raised to upwards of 300m (1000 feet) or more in height and distance is more or less unlimited: several of our ram installations pump to over 5km (3.13 miles). Due to the action of the RAM, unless the conditions are unusually severe, and provided the RAM is kept working, it will be unaffected by changes in temperature especially low temperatures which might cause a conventional system to 'freeze up' unless some form of heat is provided.

How Ram Pump Works Diagram – click to go to source

Here is a table summarizing the pros and cons of a ram pump.

Pros and Cons of a Ram Pump System Pros Cons "Requires no power Only two moving parts - easy maintenance & cheap Easy to build Can elevate water to multiple times higher than source" "Source of water at an elevated height is required Large amounts of water wasted Can require occasional restarts due to debris build-up or improper installation. Onecommunity hydropower

Pros and Cons of a Ram Pump System – Click here to open the source spreadsheet

DIY RAM PUMP

Provided below is a summary of the DIY process for constructing a ram pump system. All the resources needed can be sourced from Home Depot and cost approximately $100 (USD). For the source of the design below, we strongly suggest visiting this “Hydraulic Ram Pump” Instructables article. The following is just a photo of the design but the source page contains complete instructions.

Hydraulic Ram Pump layout and DIY tutorial , one community hydro power/energy gravity pump no electricity

Hydraulic Ram Pump DIY tutorial – Click to open the source website

The construction steps can be summarized as follows:

Cut segments off of the stock 1-1/4″ pipe that are long enough to reach fully into the fittings with a hacksaw and use sandpaper to smooth the inside edges of the pipes.
In a well ventilated area, apply a 2” wide coat around the outer edge of the pipes and the inner edge of the fittings you want to join; repeat the same process using cement over the primed surfaces then lastly, join the pipe and fittings (clamp them so the pipe doesn’t slide back).
Assemble the front and back sections of the main line (wrap Teflon tape around the threads before joining them to avoid leaks).
Assemble the pressure chamber. Pump the bike tube until it is squishy, then insert it into the big pipe pictured below. Cement both ends and clamp the assembly up until the cement dries; lastly, glue the pressure chamber to the pipe coming from the main tee (right picture beneath).
Assemble pressure gauge section (optional) to the main tee. Cutting the ¾â€™â€™ x 6” pipe in half is required to complete this step. End result is shown below:
Install the brass swing check valve; the flapper should be hanging down whilst the rest of the ram pump unit is upright.
Attach the stand pipe to the 1-¼â€™â€™ union with cement and then hook the other end to the source of water using a shower drain which is attached to a styrofoam cooler.

Visit original source http://www.instructables.com/id/Hydraulic-Ram-Pump/ for assembly pictures, cost analysis details, troubleshooting, improvements to the design and more.

RAM PUMP REFERENCES

The following are the superscript references numbered in the section above.

TROMPE & RAM PUMP COMBINATION

In this section, we shall explore the use of a trompe and ram pump as one system so that we can collect pressurized air whilst pumping water. Several questions come to mind when attempting to devize such a system: Is it more efficient to run the systems separately? Is water flow at the output of trompe fast enough to initiate the water ram effect? Will it even work?

Thankfully, there is a YouTube video demonstrating this system in action. Here it is and below the video we its contents:

Summary:

Ram intake/trompe output should be at least 3 ft. lower than the trompe water intake (@ elbow).
There should be a larger trompe intake pipe than the outflow pipe. This is so that more air can be taken into the system without having the air intake too far uphill because the water ram effect will stop the flow and let air bubbles travel backward up the intake pipe stream if the air intake is too uphill.
Once the upper cylinder is full of air and the pressure is greater than that of the cylinder, the one-way valve between both tanks shuts to avoid the higher pressure in the upper tank blowing out onto the lower pressure in the lower tank, pushing the water and making us lose the stored energy.
The ram effect pushes more air up into the storage cylinder compared to using just the trompe.
Swing check one-way valve is used at the output.

OPEN SOURCE CONTENT TO BE ADDED LATER

Once on the property, One Community will open source project-launch blueprint the complete process of installing and maintaining any hydro-energy infrastructure we end up using. We will do this for everything we think will be helpful for those replicating our system(s) as part of the One Community complete open source self-sufficient teacher/demonstration community, village, and/or city model. Upcoming resources will include:

Layperson’s guide to purchasing all equipment
Layperson’s guide to working with your county
Layperson’s guide to installation
Layperson’s guide to maintenance and upkeep
Energy production details
Lessons learned during setup and ongoing use/maintenance
Use this page (click here) if you have a guide/tutorial you’d like to suggest be added here

RESOURCES

The following are resources we found relevant and helpful. This includes all the resources included in the reference sections above as well as additional ones.

Here are some extra related videos that we found interesting:

Use this page (click here) if you have a resource you’d like to suggest be added here

SUMMARY

All the hydro-power systems on this page have useful applications. Micro hydro-power systems are probably the most practical though. Trompes are environmentally friendly and very useful devices for obtaining pressurized, cool and dry air without the use of moving parts, but there are limited uses for pressurized air. Ram pumps have only two moving part and can elevate a small percentage of water but the rest is wasted in most cases. Because of this waste, we’d say pressurized air has a wider variety of applications compared to the uses for small percentages of water that could be elevated. Putting a trompe and ram pump together is possible but not very useful due to their different applications and low efficiency. The only benefit we found in combining them is that the ram pump effect can be used to allow more air and a higher pressure to be achieved in the storage tank of a trompe.

FREQUENTLY ANSWERED QUESTIONS

Q: For small-scale use, what would you say would be the best/most practical use of a DIY trompe?

A rechargeable air compressor can be purchased for less than the cost of the DIY trompe described on this page. That said, nonstop aeration of an aquaponics or large-scale fish tank is a useful application. Check out this video of a system using a trompe for this:

Q: For small-scale use, what would you say would be the best/most practical use of a DIY ram pump?

If you have a reliable source of water, a ram pump is an amazing way to move water from a low point to a high point. If wasting water is not something you wish to do, you can buy a small rechargeable or electric water pump for less than the cost of the DIY ram pump version described on this page. It would require power but not waste water.

Q: How does One Community plan to implement trompes?

If we decide to implement trompes, we think air conditioning applications and water aeration would be the most likely uses.

Q: Does One Community plan to implement ram pumps?

As of right now, there is no plan to implement them due to the excessive amounts of water wasted.